Double Deep Racking Installation Process And Safe Operation

After deciding to use Double Deep racking for their storage, customers also need to understand more about how to install and operate Double Deep racking to be able to personally monitor the entire process. Let Au Viet Rack learn about the installation, operation steps as well as the safety notes in the following article!

The installation process of Double Deep racking

Double Deep racking is made up of many details and assembled together by bolts. Therefore, the process of transporting the racking’s details to the installation place is also more convenient.

 Double Deep racking are about to be delivered to the installation place

Here are the steps to install Double Deep racking for your reference:

•  Step 1: Gather the goods at the location that customers require, if the gathering place is outdoors, it is necessary to equip additional items to cover rain and sunlight.
  
  

 The parts of the Double Deep racking are gathered outside the warehouse

•  Step 2: Use a forklift or manual to move the racking details into the warehouse. The movement process needs to comply with the regulations to ensure occupational safety.
  
  

 Use forklifts to move the racking details in large quantities

 Move the details of individual racking manually into the warehouse

•  Step 3: Check carefully the location of the racking according to the agreed layout drawing drawings. Can mark the position before installation to avoid mistakes.
•  Step 4: Install the Omega upright frames.
  
  

 Install the Omega uprights for Double Deep racking

•  Step 5: Make an Omega upright frames up in a vertical direction in predetermined positions.
  
  

 Build Omega upright frames in the positions as in the drawing

•  Step 6: Install the beam bars, support bars and rail bars, make sure the distance between them matches with the drawing.
  
  

 Install the beam bars, support bars and rail bars

•  Step 7: Install the anchor bolts to fixed the Omega uprights and upright protectors.
  
  

 Fixed the Omega uprights and upright protectors with anchor bolts

•  Step 8: Install the anchor bolts to the background to be firmly fixed, not moved during use. There are two most common methods of installing the anchor bolts, which are installing the normal iron anchor bolts or using chemical anchor bolts.
•  Step 9: Proceed to tighten the bolt at all joints on the racking.
  
  

 Tighten all the joints of the racking

•  Step 10: Clean up after completing the assembly of racking. Check out the overall surplus of any details and the racking has achieved solidity.
  
  

 Clean up and check the racking system general

•  Step 11: The customer conducts acceptance and loading by loading goods on racking. If the error is detected or unsatisfactory, the investor has the right to request repair. After the acceptance process ends, Au Viet Rack will hand it over to the customer.
  
  

The investor accepts the Double Deep racking

>>> Find out more about the characteristics, structure, specifications of Double Deep

Note when installing Double Deep racking

•  Because this is a heavy racking, the assembly team needs high expertise to avoid rack collapse incidents, which are dangerous to users and cause damage to goods on the racking.
•  Absolute compliance according to the agreed design drawings.
•  It is not allowed to replace racking with foreign details which have the same function without permission from the manufacturer.
•  Exactly measuring the positions to be installed, ensuring the right distance to keep the fire safety gap for the fire prevention for the entire racking system.
•  For cold warehouses to note, there should be a convection gap between racking.
  
  

 Note when installing Double Deep racking

Instructions for using Double Deep racking

The operation of Double Deep racking is different from the Selective racking because the layout consists of two double racking, which need to use specialized forklifts with lifting, which can be deep into the pallet.

•  Step 1: The goods are placed neatly on the pallet containing the goods.
•  Step 2: Use a forklift to move the pallet on the racking according to the location to be stored. The aisle between the Double Deep racking is widely designed for forklifts to easily go to each row of unload racking and load goods.
  Because the depth of each racking is 2 pallets, the pallet is first placed on the racking that can be located in the inner position, the pallet to enter the back will be in the outermost position.
•  Step 3: When it is necessary to unload, forklifts access to pallets containing goods. If you need to take pallets in a deep position inside, you need to take the outermost pallet first, then you can access the internal pallet.
  
  

 Instructions for using Double Deep racking

>>> Refer to the latest updated Double Deep racking price list

The notes when operating the Double Deep racking

Reasons that causes of damage to Double Deep racking

•  The most common cause is the collision between forklifts and racking due to the carelessness of the driver.
•  Heavy goods dropped when loaded and loaded can collide with racking that cause distortion or racking movement.
•  Exceeding the allowed load level given by the manufacturer.
  
  

Storage goods with the allowable load

•  The depression warehouse floor: Due to the survey process, it has ignored the geological factor, in the long term, the racking will be subsided, tilted or collapsed.
•  Using the standard pallet properly the standard causes uneven distribution of force on the beam bars, which will deform the Double Deep racking.

Some notes when using Double Deep racking

•  Need to use specialized forklifts for Double Deep racking.
•  Comply with the Safe Working Load table given by the manufacturer.
•  Forklift drivers need high expertise to minimize collisions. In the process of loading and unloading goods, strict compliance with labor safety and fire safety rules.
•  Pallets contain goods that need good quality and are properly used.
•  It is necessary to avoid gathering goods that hinder the forklift aisle.
  
  

 Keep the aisle between racks clean

•  Absolutely do not put the goods unsteady on the racking to avoid dangerous falling incidents.
•  If the racking system detects problems or deformation, it is necessary to report immediately to the supplier. Consider buying periodic maintenance services for the racking system to ensure maximum safety during use.
  
  

It is all the basic processes on the installation and operation of Double Deep racking with important notes. Hopefully this article will help you. If you need to use the racking or installation service of Au Viet Rack, please contact us. With long term experience in the racking industry, Au Viet Rack is confident to bring you the best quality of products and services.